SuperGen z V-mix

Endothermic gas generators

SuperGen - Endothermic Generator Control System, fueled by V-Mix

DesignationSuperGen z V-mix

Controls generator output and dew point through the V-Mix valve system, correcting the air to gas ratio automatically during operation.

  • Direct replacement for existing carburiser mixing systems
  • Controls generator temperature and dew point simultaneously
  • Continuously updated flow curve database following atmosphere and catalyst condition
  • Flexible blower configurations that simplify installation
  • Local display for setup and troubleshooting
  • Simplified wiring using standard industrial circular connectors
  • Local variable frequency drive, minimising EMI-causing wiring
  • Trim control for accurate dew point management
  • Clogged filter alarm
  • Automatic sensor tare at start-up
  • Ratio table creation for varying gas demand
  • Over and under drive compensation for reaction gas lag
  • 12.1" colour touchscreen, 15" optional
  • Video recording
  • Multi-language support
  • Ethernet connectivity with Modbus TCP and Modbus RTU
  • Supplied with air blower, VFD and air filter assembly
  • Control power110/220 VAC
  • V-Mix power230/460 VAC
  • Gas typeNatural gas, propane
  • Maximum gas pressure (pre-mix)5 psig
  • Minimum gas pressure (pre-mix)0.1 psig

Opis

SuperGen, fueled by V-Mix, is the third generation of controlled endothermic and exothermic gas production. Using the latest sensor technology, SuperGen continuously updates its flow curve database to reflect changes in the atmosphere and the condition of the catalyst. The result is better process control, increased turndown and a faster response to changes in gas demand.

The system is a direct replacement for existing carburiser mixing systems. It controls generator temperature and dew point at the same time, and flexible blower configurations simplify the installation. Trim control keeps the dew point accurate, a ratio table handles variations in demand, and over and under drive compensation covers the lag of the reaction gas. Sensors are tared automatically at start-up and a clogged filter alarm warns before flow is affected.

Operation is through a 12.1 inch colour touchscreen, with a 15 inch screen optional, including video recording and multi-language support. Wiring is simplified by standard industrial circular connectors, and a local variable frequency drive keeps EMI-generating cable runs short. The system is supplied with an air blower, VFD and air filter assembly, and communicates over Ethernet using Modbus TCP and Modbus RTU.

Dane techniczne

Control power110/220 VAC
V-Mix power230/460 VAC
Gas typeNatural gas, propane
Maximum gas pressure (pre-mix)5 psig
Minimum gas pressure (pre-mix)0.1 psig
Turndown ratio10:1
Maximum operating temperature50 °C / 122 °F
Endothermic gas capacity19.82 to 382.32 m3/h (700 to 13,500 scfh)
Operator interface12.1" colour touchscreen, 15" optional
CommunicationsModbus TCP, Modbus RTU over Ethernet

Applications

It works where the atmosphere decides the quality of the case

The probe measures and controls the carbon potential in controlled atmospheres, whatever the furnace design.

Furnace types

01Endothermic gas generators
02Exothermic gas generators
03Carburising furnace atmosphere supply
04Replacement of existing carburiser mixing systems
05Reducing gas consumption in endothermic gas production

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ProductSuperGen - Endothermic Generator Control System, fueled by V-Mix, SuperGen z V-mix
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1 / 2SuperGen - Endothermic Generator Control System, fueled by V-Mix
SuperGen - Endothermic Generator Control System, fueled by V-Mix